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Paano Kalkulahin si Surface Roughness

Ano ang Surface Roughness?

Surface roughness affects friction, wear, fatigue, and appearance. Proper specification prevents unnecessary cost or inadequate performance.

Step-by-Step na Gabay

  1. 1Measure Ra (average roughness) in micrometers or microinches
  2. 2Typical values: rough (3.2-6.3 μm), normal (0.8-1.6 μm), smooth (0.05-0.2 μm)
  3. 3Specify based on functional requirements

Mga Nalutas na Halimbawa

Input
Bearing surface typically requires Ra <0.4 μm (smooth)
Resulta
Specify fine grinding or lapping
Affects bearing life

Mga Karaniwang Mali na Dapat Iwasan

  • Over-specifying finish (unnecessary cost)
  • Under-specifying and causing functional problems

Mga madalas itanong

Why does roughness matter for bearings?

Rough surfaces cause higher friction and wear. Smooth surfaces reduce wear 10-100×.

Does fine surface finish improve fatigue strength?

Yes, polished surfaces have ~50% higher fatigue strength than rough surfaces.

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